Here the first two layers ( deck and first frame panel) are laid on the rocker jig so that the position of the frames and blocking can be marked for gluing:
| Roy Stuart surfboards 'Hotkurl' |
| 'Hotkurl' wooden surfboard lamination stage 1 |
| Roy Stuart surfboards: preparation for lamination over rocker jig |
Clear Epoxy resin is used to wet out the cloth and then resin mixed with paulownia wood flour is applied to the rail area with a squeegee, and to the frames using a ziplock bag with the corner cut out, like icing a cake.
Bricks are used for a simple low pressure gravity clamping system. The jig has bendy battens so that a 12mm concave is bent into the board. The deck has a corresponding dome.
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